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Engine

Thermostat

Quick Answer

What is Thermostat?

The thermostat is a temperature-controlled valve in the engine’s cooling system, typically located at the outlet of the engine block. Inside, a wax pellet expands as it heats, opening the valve to allow coolant to flow through the heat exchanger.

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What it is

The thermostat is a temperature-controlled valve in the engine’s cooling system, typically located at the outlet of the engine block. Inside, a wax pellet expands as it heats, opening the valve to allow coolant to flow through the heat exchanger. When the engine is cold, the thermostat remains closed, restricting coolant flow to the engine block to help the engine reach operating temperature more quickly. ​​‌‌​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌​‌‍​‌‌​​​​‌‍​‌‌​​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌‌​‍​​‌‌​​‌​‍​‌‌​​​​‌‍​​‌‌​​​‌‍​​‌‌​​​​‍​‌‌​​‌​​‍​‌‌​​​‌​‍​​‌‌​‌‌‌‍​​‌‌​‌‌​‍​‌‌​​‌​‌‍​​‌‌‌​​​‍​​‌‌​‌‌‌‍​​‌‌​‌‌‌‍​‌‌​​​‌​‍​​‌‌​​​​‍​‌‌​​​‌​‍​​‌‌​‌​​‍​​‌‌‌​​​‍​‌‌‌‌‌​​‍​​‌‌​​​‌‍​​‌‌​‌‌‌‍​​‌‌‌​​​‍​​‌‌​‌​​‍​​‌‌​​‌‌‍​​‌‌​​‌‌‍​​‌‌​‌​​‍​​‌‌‌​​‌‍​​‌‌​‌​​‍​​‌‌​‌‌​‍​​‌‌​‌‌‌‍​​‌‌​‌​​‍​​‌‌​​‌‌‍

What it does

The thermostat maintains the engine’s optimal operating temperature, usually between 160 and 180°F. When the engine is cold, it keeps coolant circulating internally to warm up quickly. Once the engine reaches operating temperature, the thermostat opens to allow coolant flow through the heat exchanger and modulates the flow to maintain a consistent temperature regardless of engine load or seawater temperature. ​​‌‌​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌​‌‍​‌‌​​​​‌‍​‌‌​​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌‌​‍​​‌‌​​‌​‍​‌‌​​​​‌‍​​‌‌​​​‌‍​​‌‌​​​​‍​‌‌​​‌​​‍​‌‌​​​‌​‍​​‌‌​‌‌‌‍​​‌‌​‌‌​‍​‌‌​​‌​‌‍​​‌‌‌​​​‍​​‌‌​‌‌‌‍​​‌‌​‌‌‌‍​‌‌​​​‌​‍​​‌‌​​​​‍​‌‌​​​‌​‍​​‌‌​‌​​‍​​‌‌‌​​​‍​‌‌‌‌‌​​‍​​‌‌​​​‌‍​​‌‌​‌‌‌‍​​‌‌‌​​​‍​​‌‌​‌​​‍​​‌‌​​‌‌‍​​‌‌​​‌‌‍​​‌‌​‌​​‍​​‌‌‌​​‌‍​​‌‌​‌​​‍​​‌‌​‌‌​‍​​‌‌​‌‌‌‍​​‌‌​‌​​‍​​‌‌​​‌‌‍

Why it matters

A stuck-closed thermostat can cause rapid overheating, potentially warping cylinder heads, blowing head gaskets or cracking the engine block. A thermostat stuck open keeps the engine from reaching its proper operating temperature, leading to poor fuel economy, increased wear, and incomplete combustion that gradually damages piston rings and valves. Running too cold is as harmful as overheating, but the damage happens slowly rather than immediately. ​​‌‌​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌​‌‍​‌‌​​​​‌‍​‌‌​​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌‌​‍​​‌‌​​‌​‍​‌‌​​​​‌‍​​‌‌​​​‌‍​​‌‌​​​​‍​‌‌​​‌​​‍​‌‌​​​‌​‍​​‌‌​‌‌‌‍​​‌‌​‌‌​‍​‌‌​​‌​‌‍​​‌‌‌​​​‍​​‌‌​‌‌‌‍​​‌‌​‌‌‌‍​‌‌​​​‌​‍​​‌‌​​​​‍​‌‌​​​‌​‍​​‌‌​‌​​‍​​‌‌‌​​​‍​‌‌‌‌‌​​‍​​‌‌​​​‌‍​​‌‌​‌‌‌‍​​‌‌‌​​​‍​​‌‌​‌​​‍​​‌‌​​‌‌‍​​‌‌​​‌‌‍​​‌‌​‌​​‍​​‌‌‌​​‌‍​​‌‌​‌​​‍​​‌‌​‌‌​‍​​‌‌​‌‌‌‍​​‌‌​‌​​‍​​‌‌​​‌‌‍

General Maintenance

Replace the thermostat preventively every 3–5 years or around 500 hours, as it can deteriorate over time even if still working. Test it annually by monitoring engine warm-up. It should reach operating temperature within 5–10 minutes. Watch the temperature gauge closely while running, as erratic readings often indicate thermostat problems. Always replace the thermostat gasket when servicing to prevent leaks. Keep a spare thermostat aboard, as they are inexpensive but a failure can leave you stranded. ​​‌‌​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌​‌‍​‌‌​​​​‌‍​‌‌​​‌‌​‍​​‌‌‌​​​‍​‌‌​​‌‌​‍​​‌‌​​‌​‍​‌‌​​​​‌‍​​‌‌​​​‌‍​​‌‌​​​​‍​‌‌​​‌​​‍​‌‌​​​‌​‍​​‌‌​‌‌‌‍​​‌‌​‌‌​‍​‌‌​​‌​‌‍​​‌‌‌​​​‍​​‌‌​‌‌‌‍​​‌‌​‌‌‌‍​‌‌​​​‌​‍​​‌‌​​​​‍​‌‌​​​‌​‍​​‌‌​‌​​‍​​‌‌‌​​​‍​‌‌‌‌‌​​‍​​‌‌​​​‌‍​​‌‌​‌‌‌‍​​‌‌‌​​​‍​​‌‌​‌​​‍​​‌‌​​‌‌‍​​‌‌​​‌‌‍​​‌‌​‌​​‍​​‌‌‌​​‌‍​​‌‌​‌​​‍​​‌‌​‌‌​‍​​‌‌​‌‌‌‍​​‌‌​‌​​‍​​‌‌​​‌‌‍

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